ASTM F1566 Mattress Rollator Testing Machine TNJ-007

TF 068 Roller for bed surface durability test

Mattress Rollator Testing Machine

has been manufactured to determine the durability of any type of mattress and box spring unit, regardless of the materials of construction, by simulating long-term use conditions.it is suitable to all kinds spring soft mattress. Palm fiber mattress and soft foam mattresses and other polymeric materials reference to the relevant standards. This machine is suitable for mattress, mattress test is not sufficient.

Standard :

ASTM F1566，BS EN1957, QB/T 1952.2-2011

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Test items: include the following tests and measurement projects:

1.Durability test for the bed surface.( simulating the effects to the mattress after the body of people rolls on it)

2.Durability test for bed edge . ( simulate a people sits on the edge of the mattress)

3.Height measurement of the mattress.–thickness test

4.Measurement of the Hardness value.—hardness test

Equipment characteristics:

1) Durability Test Applications& Test Purpose

Mattess Durability Tester using a horizontal hexagonal wooden drum roll or cylinder (both ends of the diameter of 250 mm, the middle part of the 300 mm, rolling back and forth on the mattress, simulate human motion to assess the durability of the mattress.

Roller for bed surface durability test:

2) EN Hardness and Height Change Test

Mattress Hardness and Height Change Test Applications & Test Purpose:

The mattress test machine combines the loading device (roll) with a hardness measuring device. Thus, firmness test can be carried out according to ASTM F 1566 or EN 1957, without the need for a rearrangement of the specimen, which would falsify the measured values. It can also display height change by servo measuring system.

3) Edge Test

Test Standard: EN1725

Applications& Test Purpose:

The machine increases mattress fatigue test function, it simulate human sitting on the edge of mattress,

with 1000N force to test the fatigue of mattress for 5000 cyclic according to EN1725.

Technical specifications

Model	TNJ-002
Rolling test stroke	The mattress mid-line left and right are both 500 mm.
Rolling test speed	16±2Cycles per minute (or specified by customer)
Cylinder Roller	1400N, The middle diameter: 300mm, Both ends diameter: 250mm, length: 1000
Hexagon style wooden roller	size as standard requirement
Counter	0~999999can be set.
The control way of rolling	Touch screen + PLC control
Loading cushion on the edge	buttocks shape, 380mmx 495mm
Loading parts on the edge	The midpoint on the long edge of the mattress.200 mm from edge.
Loading force on the edge	1000N
Loading time on the edge	3S
Position of measurement	Mattress center, Left and right are both 250mm, the midpoint on the long edge of the mattress 200 mm inward.
Loading plate of measurement	Diameter 355mm, Radius of curvature of the end R800mm
Capacity of force sensor	2kN
Loading speed of measurement	90±5mm/min
Stroke	500mm
Drive motor	Servo motor , Remote control can be used from a computervo